info@boabatalnoor.com

EPC Electrical & Instrument Scope for Gas Investment from DGS3 to HIPF

BN executed the electrical and instrumentation scope supporting the gas investment connection between DGS3 and HIPF. The work covered engineering design, material supply, installation, testing, commissioning and start-up activities across both plants, with full integration into the existing control

Project Overview

BN executed the electrical and instrumentation scope supporting the gas investment connection between DGS3 and HIPF. The work covered engineering design, material supply, installation, testing, commissioning and start-up activities across both plants, with full integration into the existing control and safety systems.

The project combined field instrumentation, control-system expansion, hazardous-area electrical works and plant-wide signal/power distribution. BN supplied and integrated Emerson DeltaV DCS and ESD cabinets and associated I/O hardware, installed and connected the required field instruments and actuated valves, and configured the new process control and monitoring functions within the existing DCS/ESD architecture.

Scope of Work

Engineering & Design

Detailed electrical and instrumentation engineering, system interface definition, cable routing, termination philosophy and control-system integration for both DGS3 and HIPF.

DCS & ESD Systems

Supply and installation of Emerson DeltaV DCS and ESD cabinets, including associated controllers, I/O cards, interfaces, marshalling/termination components and auxiliary devices.

Field Instrumentation

Supply, installation and commissioning of pressure transmitters, differential pressure transmitters, flowmeters and associated sensing accessories.

Valve Automation

Electrical and instrument connection, loop checking and functional integration of shutdown valves (SDVs), motor-operated valves (MOVs) and flow-control valves (FCVs).

Cabling & Junction Boxes

Supply and installation of instrument and control cables, Ex-rated junction boxes, glands, supports, labeling and complete field terminations.

Power Distribution

Supply and installation of Ex-rated power distribution boards and associated power cabling for instrument and control equipment.

Instrument Tubing

Supply and installation of stainless-steel instrument tubing, fittings and accessories for impulse and pneumatic connections.

Testing, Commissioning & Start-up

Continuity and insulation tests, calibration, loop checks, cause-and-effect / interlock verification, functional testing, commissioning support and start-up assistance.

System Integration & Technical Highlights

BN delivered the project as an integrated package rather than as isolated field installations. Key technical features included:

  • • Expansion and configuration of the existing Emerson DeltaV DCS and ESD platforms for the new gas-investment process scope.
  • • End-to-end signal integration from field instruments and valve actuators through Ex junction boxes and marshalling/termination cabinets to DCS/ESD I/O.
  • • Configuration of process monitoring, alarms, permissives, trips, shutdown logic and operator visibility in the existing control system.
  • • Installation practices suitable for oil & gas hazardous areas, including Ex-rated equipment, compliant cable glands and segregated instrument/power routing.
  • • Complete identification, termination, calibration and loop-checking of new instrumentation prior to functional testing and start-up.
  • • Execution of works in both DGS3 and HIPF with coordination around existing operating facilities and interfaces.

Project Outcome

The completed scope provided a fully integrated instrumentation and control solution supporting gas transfer between DGS3 and HIPF. Through coordinated engineering, field installation and control-system configuration, BN established reliable measurement, valve control, shutdown protection and operator monitoring across the new process interfaces, followed by testing, commissioning and start-up support.

Project photos (10)

More in Instrument & Control

Related projects